SKJAL
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SKJAL

Custom PCB Design & Embedded Systems: Firmware & Turnkey IIoT Gateways.

Bridging the gap between conceptual schematics and production-hardened electronics, SK Jalrakshak Innovations Private Limited delivers full-spectrum electronics engineering from Visakhapatnam, serving industrial clients, research institutions, and product startups across India. Our engineering services encompass custom multilayer PCB design (2 to 16 layers), deterministic bare-metal and RTOS embedded firmware (STM32, ESP32, ARM Cortex), and rugged turnkey industrial IoT gateways engineered for high-yield manufacturing and field durability.

Custom PCB design and embedded firmware development laboratory bench with test instrumentation in Visakhapatnam

End-to-end hardware engineering capabilities.

Operating from Innovation Valley, Visakhapatnam, our engineers design high-frequency multilayer PCBs, bare-metal RTOS firmware, and rugged IIoT edge hardware.

High-Speed Multilayer PCB Layout

Impedance-matched differential routing for high-frequency interfaces with blind, buried, and micro-via architectures maintaining strict IPC Class 3 and CE/FCC compliance.

  • Layer Count2 to 16 Layers (FR4 / Rogers)
  • Controlled Impedance±5% Tolerance (Single/Diff)
  • High-Speed RoutingUSB 3.0, PCIe, MIPI, 1GbE
  • Via ArchitecturesBlind, Buried & 0.1mm Micro-vias
  • Thermal ManagementThermal Vias & Metal Core PCB

Custom Embedded Firmware Development

Production-grade C/C++ firmware built for ARM Cortex, STM32, ESP32-S3, Nordic nRF52, and RISC-V with deterministic multitasking and fail-safe dual-bank updates.

  • MicrocontrollersARM Cortex-M, STM32, ESP32, nRF52
  • RTOS KernelsFreeRTOS / Zephyr RTOS
  • Firmware UpdatesFail-Safe Dual-Bank FOTA
  • Hardware SecurityTLS 1.3, AES-256, Secure Boot
  • Power OptimizationDeep Sleep <10μA Current

Turnkey Industrial IIoT Gateways

Rugged DIN-rail and IP67 edge gateways integrating fieldbuses, wireless uplinks, and hardware cryptographic security to bridge factory machines with cloud platforms.

  • Fieldbus InterfacesRS485, RS232, CAN 2.0B / CAN-FD
  • Industrial ProtocolsModbus RTU/TCP, BACnet, OPC-UA
  • Wireless Telemetry4G LTE Cat-1, LoRaWAN, Wi-SUN
  • Hardware CryptoATECC608B Security Element
  • Ingress RatingIP67 / IP68 & DIN-Rail Mount

Turnkey engineering process.

From initial schematic capture to mass surface mount assembly: how SKJAL engineers hardware from concept to deployment.

STEP 01

Schematic & Architecture

Component selection, power budget modeling, and schematic design optimized for domestic Indian supply chain availability and lowest BOM cost.

STEP 02

Multilayer PCB Layout

Signal and power integrity analysis, impedance-controlled routing, EMC/EMI suppression filtering, and 3D enclosure collision modeling.

STEP 03

RTOS Firmware Sprints

Bare-metal driver implementation, FreeRTOS/Zephyr task design, edge encryption, and automated hardware-in-the-loop (HIL) testing.

STEP 04

DFM & Mass Production

Design for Manufacturing (DFM) verification, automated pick-and-place SMT assembly, optical inspection, and turnkey enclosure integration.

Target applications & OT integration.

Custom embedded hardware engineered for industrial plants, commercial fleets, and smart city infrastructure.

Industrial OT & SCADA Gateways

Bridge legacy PLC networks (Siemens, Allen-Bradley, Schneider Electric) with modern cloud platforms via Modbus RTU/TCP and OPC-UA.

Discuss requirement

Automotive & Fleet Telematics

Rugged CAN-bus data loggers, GPS/GNSS tracking boards, and vibration telemetry devices with automotive-grade transient voltage suppression.

Discuss requirement

Remote Environmental Sensing

Ultra-low power autonomous sensor nodes with integrated solar MPPT chargers and long-range LoRaWAN or cellular connectivity.

Discuss requirement

Low-Cost OEM Hardware Manufacturing

Indigenous electronics manufacturing in India delivering cost-effective OEM products with 40% TCO savings over overseas imports.

Discuss requirement

Looking for deployed production examples of our hardware and telemetry? Discover our IoT Water Quality Monitoring System and our 3-phase Industrial Energy Monitoring System.

Frequently Asked Questions

Direct engineering guidance regarding PCB layer stackups, microcontroller architectures, firmware capabilities, and industrial protocol support.

1. Does SKJAL provide custom PCB design services in India?

Yes. Operating from Innovation Valley in Visakhapatnam, SKJAL provides complete PCB design and hardware engineering services across India. Deliverables include schematic capture, 2-to-16 layer multilayer layouts, impedance matching, micro-via routing, thermal dissipation management, signal integrity simulation, BOM optimization, and rapid functional prototyping.

2. Can SKJAL develop embedded firmware for STM32, ESP32, and ARM Cortex?

Yes. Our firmware engineers build bare-metal C/C++, FreeRTOS, and Zephyr RTOS firmware for ARM Cortex-M0/M3/M4/M7, STM32, ESP32, Nordic nRF52, and RISC-V architectures. We develop custom peripheral drivers (SPI, I2C, UART), low-power sleep management (<10μA sleep currents), secure boot, hardware AES encryption, and fail-safe dual-bank Firmware-Over-The-Air (FOTA) update systems.

3. Can you develop custom industrial IoT gateways for specific field protocols?

Yes. We engineer turnkey DIN-rail and ruggedized IP67 edge gateways tailored to your machinery interfaces. Supported physical layers and buses include isolated RS-485, RS-232, CAN 2.0B / CAN-FD, and Ethernet, bridging field devices to cloud SCADA via 4G LTE, NB-IoT, or LoRaWAN.

4. Which industrial communication protocols are supported?

We support Modbus RTU, Modbus ASCII, Modbus TCP, CANopen, J1939, BACnet, OPC-UA, MQTT, HTTP/HTTPS, and proprietary serial packet protocols, ensuring interoperability with legacy PLCs, drives, and modern cloud telemetry platforms.

5. What information is required to request an engineering quotation?

To request an engineering quote, provide a high-level system overview, target input/output interfaces, power source constraints, desired communication channels (4G, LoRa, Ethernet), anticipated operating environment, target prototype timeline, and projected production volume. Technical feasibility and initial BOM reviews are delivered within 24 to 48 business hours.

Turnkey Hardware & Firmware Engineering

Tell us what you’re working on. Let’s engineer your custom IoT hardware.

Have a schematic ready for review, need multilayer PCB layout, or require turnkey industrial IoT edge gateways and FreeRTOS firmware? Connect directly with our hardware lab in Visakhapatnam for rapid prototyping, DFM reviews, and production batch quotes.